FC Laser Expands Operations with Gema Automated Powder Coating Line

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Key Takeaways

  • FC Laser has invested in a new automated Gema powder coating line to increase production capacity and improve operational efficiency.
  • The advanced system supports faster turnaround times and more consistent finishing quality across large-scale manufacturing projects.
  • Automation improves repeatability, material flow, and throughput for industrial powder coating operations.
  • The investment strengthens FC Laser’s long-term manufacturing capability while supporting growing customer demand across UK engineering sectors.
  • The expansion also supports UK manufacturing growth through continued investment in advanced technology and skilled jobs.

FC Laser Expands Manufacturing Capabilities

FC Laser has expanded its manufacturing capabilities with the installation of a state-of-the-art Gema automated powder coating line at the company’s third and newest facility.

The investment is not simply about adding another finishing process. It is part of a broader automation strategy designed to increase operational scalability, strengthen production flow, and support future manufacturing growth across multiple sectors.

As UK manufacturing faces increasing pressure around lead times, production capacity, and supply chain resilience, investments in automation are becoming critical for businesses looking to scale efficiently while maintaining quality standards.

Designed to support high-volume production requirements and scalable manufacturing operations, the new automated system strengthens FC Laser’s position as a leading provider of precision engineering and finishing solutions.

Explore FC Laser Services

Investment in Advanced Powder Coating Automation

The installation of the new Gema automated powder coating line forms part of FC Laser’s wider long-term investment strategy focused on expanding in-house manufacturing capabilities and supporting continued business growth.

As customer demand for fast, scalable, and reliable manufacturing support continues to increase, automation plays an increasingly important role in maintaining production efficiency and operational consistency.

By integrating advanced automation technology into its finishing operations, FC Laser can now process larger production volumes while maintaining the high-quality standards expected across engineering, fabrication, and industrial manufacturing projects.

Modern factory automation system applying powder coating to industrial components with speed, consistency, and precision. 

Increasing Capacity for High-Volume Manufacturing

The new automated system significantly increases production throughput, allowing FC Laser to support larger manufacturing requirements while maintaining efficient production flow across repeat and ongoing projects.

Key Operational Improvements 

  • Faster powder coating turnaround times
  • Increased production capacity
  • Improved coating consistency across batch manufacturing
  • Reduced lead time pressure during peak demand
  • Enhanced repeatability and process control
  • Greater flexibility for one-off and repeat production runs

The investment further strengthens FC Laser’s ability to support customers requiring scalable manufacturing capacity and reliable finishing performance.

Advanced Automation & Process Control

Operating from FC Laser’s newest production facility, the Gema line introduces enhanced automation and process control throughout the powder coating operation.

The automated system improves coating consistency, production efficiency, and material handling while reducing manual intervention during the finishing process.

Key Operational Advantages

  • Automated powder application for consistent coating coverage
  • Improved production flow and batch handling
  • Increased throughput across manufacturing projects
  • Enhanced quality control and repeatability
  • Reliable coating performance across complex components
  • Improved efficiency throughout the finishing process

This advanced automation helps maintain consistent production standards while supporting larger-scale manufacturing operations.

Advanced automated coating system managing metal components efficiently with precision controls and minimal manual handling. 

Supporting Long-Term Manufacturing Growth

The investment in automated powder coating technology forms part of FC Laser’s broader strategy to provide complete manufacturing solutions from design through to finished product.

By continuing to invest in advanced equipment, automation, and operational capability, FC Laser strengthens its ability to support customers with efficient, scalable, and reliable manufacturing services.

The expansion also helps futureproof operations as production requirements continue to evolve across UK manufacturing industries.

Investment in UK Manufacturing & Skilled Jobs

The expansion has also created two new jobs, reinforcing FC Laser’s commitment to investing in both advanced technology and skilled people.

Alongside continued investment in automation and manufacturing infrastructure, FC Laser remains focused on building long-term engineering capability within the UK manufacturing sector.

By combining modern production systems with experienced technical teams, FC Laser continues to support customers with reliable manufacturing partnerships and scalable production support.

Read the full post on Transforming UK Manufacturing Capability.

Supporting Manufacturing Sectors Across the UK

The increased production capacity and operational efficiency delivered by the new Gema line supports customers across a wide range of manufacturing and engineering industries, including:

  • Architectural & structural steelwork
  • Industrial manufacturing
  • Vehicle conversions
  • Infrastructure & data centres
  • Engineering & fabrication
  • OEM manufacturing

The system’s improved scalability and repeatability help support both high-volume production work and ongoing manufacturing requirements.

Strengthening FC Laser’s Complete Manufacturing Offering

The installation of the automated Gema powder coating line represents a major investment in manufacturing efficiency, production scalability, and long-term operational capability.

Combined with FC Laser’s in-house laser cutting, fabrication, CNC folding, and assembly services, the investment strengthens the company’s ability to deliver complete engineering and manufacturing solutions from concept through to finished product.

Whether supporting repeat production requirements, high-volume manufacturing projects, or integrated engineering solutions, FC Laser continues to invest in the technology, systems, and people needed to support long-term customer growth.

Get in touch today to discuss your powder coating requirements, request a tailored quotation, or learn more about our automated finishing capabilities and complete manufacturing solutions.

Want to see the facility and automated production systems in action? Take a virtual tour of FC Laser’s manufacturing environment to explore the company’s advanced equipment, production capabilities, and integrated engineering services first-hand. 

FAQs

What is an automated powder coating line?

An automated powder coating line uses advanced application and handling systems to apply powder coatings consistently and efficiently across manufactured components. Automation improves repeatability, production efficiency, and coating consistency.

Why has FC Laser invested in automated powder coating technology?

The investment increases production capacity, improves operational efficiency, supports faster turnaround times, and strengthens FC Laser’s long-term manufacturing capability.

What are the operational benefits of automated powder coating?

Automation improves throughput, finish consistency, process control, material handling, and production scalability across manufacturing projects.

Can FC Laser support high-volume manufacturing requirements?

Yes. The new automated Gema line significantly increases production capacity, allowing FC Laser to support both repeat manufacturing work and high-volume production requirements more efficiently.

What industries benefit from the new automated powder coating line?

The expanded capability supports a wide range of sectors including architectural steelwork, industrial manufacturing, vehicle conversions, engineering, infrastructure, and OEM production.

Does FC Laser provide additional manufacturing services?

Yes. Alongside powder coating, FC Laser also provides fibre laser cutting, CNC folding, welding & fabrication, assembly, and wider manufacturing support services.

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