Automated Laser Cutting for Repeat Production
Scalable Fibre Laser Cutting for Ongoing Manufacturing Requirements
FC Laser provides automated fibre laser cutting and high volume laser cutting for manufacturers, OEMs and procurement teams requiring reliable repeat production, scalable capacity and consistent manufacturing performance.
Our automated material storage system feeds and unloads two 12kW Bystronic fibre lasers, supporting continuous 24/7 production and efficient material flow across repeat manufacturing requirements.
From prototypes and initial production requirements through to ongoing batches, our team can review your drawings, materials, quantities and production needs before moving components into production laser cutting and manufacture.
Automated Laser Cutting Capacity at a Glance
FC Laser combines high-power fibre laser technology with automated material handling to support efficient repeat and higher-volume manufacturing.
- Two 12kW fibre laser cutting machines
- Automated 24/7 production
- 84 storage units across seven bays
- 12 cassettes per bay
- Reduced manual material handling
- Large-format cutting beds up to 6,200 x 2,500 mm
- CNC folding, welding, powder coating and assembly available alongside laser cutting
- UK-wide delivery
Automated Material Handling for 24/7 Production
To improve production laser cutting efficiency and reduce lead times, FC Laser invested in a fully automated material storage tower in 2022.
The system automatically supplies material to and unloads finished parts from two 12kW laser cutting machines, helping maintain an efficient flow of material through production while reducing the need for manual handling.
Automation Features
Feeds and unloads two 12kW fibre laser cutting machines
Supports continuous 24/7 production
Minimises manual material handling
Houses 84 storage units across seven bays
Includes 12 cassettes per bay for materials and finished parts
Supports efficient material flow across repeat manufacturing requirements
This automated setup allows FC Laser to combine production capacity with consistent laser cutting performance across both repeat and higher-volume requirements.
How Automated Laser Cutting Supports Repeat Manufacturing
Repeat production requires more than simply cutting the same component again.
anufacturers and procurement teams need a production process capable of handling recurring subcontract laser cutting requirements efficiently while maintaining consistency across batches.
FC Laser’s automated fibre laser cutting capability supports this through:
Repeatable Production
Advanced fibre laser technology and automated material handling support consistent processing across repeat component requirements.
Increased Production Capacity
Automated loading and unloading allows material to move through the laser cutting process efficiently, supporting continuous production across larger manufacturing requirements.
Reduced Manual Handling
Automated material movement reduces the amount of manual intervention required between storage, cutting and unloading.
Efficient Material Flow
The storage tower helps organise materials and finished parts around the production process, supporting smoother movement through manufacturing.
Scalable Manufacturing Support
From smaller initial requirements through to repeat and higher-volume runs, FC Laser can support production as manufacturing requirements develop.
From Prototype to Repeat Production
FC Laser supports customers across different stages of the manufacturing process, from initial components through to ongoing production requirements.
12kW Fibre Laser Technology for Consistent Production
FC Laser operates advanced 12kW Bystronic ByStar fibre laser cutting machines designed to combine cutting speed, accuracy and production efficiency.
Our fibre laser systems support:
- High cutting dynamics across thin and thick materials
- Consistent cutting performance
- Intelligent sensor technology
- Automated nozzle changing
- Efficient processing across repeat jobs
- Large-format cutting beds from 3,000 x 1,500 mm up to 6,200 x 2,500 mm
The systems also incorporate technologies including BeamShaper, Spot Control, Detection Eye and Cut Control, helping support stable cutting performance, material utilisation and production efficiency.
Material Capabilities
Our automated metal laser cutting systems support a wide range of metals and material thicknesses.
Mild steel: up to 25 mm
Stainless steel: up to 30 mm
Aluminium: up to 30 mm
Copper: up to 15 mm
Brass: up to 12 mm
This allows repeat production requirements to include everything from precision sheet metal components to thicker plate and larger-format parts.
Best-Fit Applications for Automated Laser Cutting
Automated laser cutting is particularly suited to manufacturers requiring recurring components, scalable capacity and consistent production across multiple batches.
Repeat Parts & Components
Brackets, panels, plates, covers and other metal components required regularly as part of an ongoing manufacturing process.
High-Mix Production
Production environments involving different component types, materials or specifications across ongoing manufacturing requirements.
Frames & Fabricated Assemblies
Laser-cut parts that progress through folding, welding and other fabrication processes before becoming finished assemblies.
OEM Manufacturing
Laser-cut components supplied as part of wider original equipment manufacturing and assembly requirements.
Enclosures & Panels
Precision-cut panels, housings and enclosure components that may require further folding, finishing or assembly.
More Than Automated Laser Cutting
Repeat manufacturing often involves several production processes beyond the initial laser cut. FC Laser provides integrated manufacturing services that allow components to progress through multiple production stages through one experienced supplier.
Assembly
- Dedicated assembly areas
- Full assembly to finished product
- Suitable for small batches or large production runs
- Part of a complete end-to-end manufacturing service
CNC Folding
- 7 × CNC press brakes
- Up to 4 m in length
- Up to 320 tonnes
- 24/7 folding
- Capacity: 2250 hrs per month
Design Services
- 2D & 3D CAD/CAM software
- Experienced technical & CAD team
- Customer support from initial concept, design & manufacture
Powder Coating
- State-of-the-art fully automated powder coating line
- High volume
- Semi-energy manual powder coating line
- Small batch & quantity work
Total Fulfilment Solutions
- Complete service from design through to delivery
- Simplified supply chain with all manufacturing processes managed in one location
- Quick turnaround and Reduced lead times
- Quality control at every stage of production
- Dedicated account and order management
- Finished products packaged and delivered to customer specifications
Tube Laser Cutting
- 2 × fibre tube lasers
- Tube box section up to 150 mm in diameter
- Mild steel, stainless steel, aluminium
- 24/7 cutting
- Capacity: 1200 hrs cutting per month
Welding & Fabrication
- MIG / TIG / Spot welding
- Steel, stainless, aluminium, mild steel
- Capacity: 700 hrs per month
- Fully welded frames & assemblies
- Design & fabrication
- Single bespoke fabrication
- Volume production
Reducing Supplier Complexity Across Repeat Production
By combining fibre laser cutting with CNC folding, welding, powder coating and assembly, FC Laser can coordinate several manufacturing stages through one supplier.
This integrated approach helps reduce unnecessary movement between separate subcontractors and provides a clearer route from laser-cut component through to finished part or assembly.
Large-Format Capacity for Repeat Requirements
Repeat manufacturing is not limited to standard sheet sizes. FC Laser operates cutting beds ranging from 3,000 x 1,500 mm up to 6,200 x 2,500 mm, supporting larger components and sheet sizes alongside automated high volume laser cutting production.
Our 12kW fibre lasers can also process stainless steel and aluminium up to 30 mm and mild steel up to 25 mm, providing the capacity and flexibility required for repeat production at scale.
Supporting Repeat Production Across Multiple Sectors
FC Laser’s laser cutting and wider manufacturing capabilities support customers across a range of UK industries, including:
Proven Automated Production Capability
FC Laser’s automated production capability is supported by a material storage tower feeding and unloading two 12kW fibre lasers for continuous 24/7 production.
With 84 storage units across seven bays and 12 cassettes per bay, the system supports organised material handling, efficient production flow and repeat manufacturing requirements.
Complete Fibre Laser Cutting Services
Automated production forms part of FC Laser’s wider 12kW fibre laser cutting capability.
From prototypes and one-off parts to large-format components and repeat production, FC Laser supports a broad range of sheet metal and plate manufacturing requirements across the UK
Start Your Repeat Production Project
Need a laser cutting supplier capable of supporting ongoing or higher-volume manufacturing requirements?
Send our technical team your drawings, material specifications, quantities and expected production volumes for review.
We can assess your component requirements and identify the most suitable route through laser cutting and any additional manufacturing processes required.
FAQs
Can FC Laser support repeat laser cutting orders?
Yes. FC Laser’s automated material handling system feeds and unloads two 12kW fibre lasers, supporting efficient 24/7 production for repeat and higher-volume manufacturing requirements.
Can you support prototypes before repeat production?
Yes. FC Laser supports projects ranging from prototypes and one-off components through to repeat production runs. Our team can review your drawings, materials, quantities and production requirements before manufacture.
Is there a minimum order quantity for automated laser cutting?
Production requirements vary depending on the component, material and wider manufacturing requirements. Send your drawings and expected quantities to the FC Laser team for a technical and production review.
What affects laser cutting lead times?
Lead times can depend on factors including material requirements, component specifications, quantities and any additional processes such as CNC folding, welding, powder coating or assembly. These requirements can be reviewed during the quoting process.
Which materials can you process for repeat production?
Our 12kW Bystronic fibre lasers can cut mild steel up to 25 mm, stainless steel and aluminium up to 30 mm, copper up to 15 mm and brass up to 12 mm.
Can FC Laser provide additional manufacturing after laser cutting?
Yes. FC Laser also provides CNC folding, welding and fabrication, powder coating, assembly and wider manufacturing and fulfilment services.
Do you provide automated laser cutting across the UK?
Yes. FC Laser supports manufacturers, OEMs, engineers and procurement teams across the UK, with finished components available for UK-wide delivery or collection.
Fibre Laser Cutting vs Other Cutting Methods
Method
Best For
Key Advantage
For many manufacturing projects, fibre laser cutting provides the best balance of speed, accuracy and finish quality.