Thick-Plate & Large Format Laser Cutting Services UK
High-Capacity Laser Cutting for Larger & Thicker Components
FC Laser provides subcontract laser cutting, including thick-plate and large format capabilities, for UK manufacturers requiring larger sheet sizes, heavier materials and precise components that may exceed standard laser cutting capacity.
Using advanced 12kW Bystronic ByStar fibre lasers, we can process sheets up to 6,200 x 2,500 mm, with stainless steel and aluminium up to 30 mm, mild steel up to 25 mm, and additional capability across copper and brass.
From one-off parts and prototypes to repeat production, our technical team can review your drawings, material requirements and quantities before moving your project into production.
Large Format Laser Cutting Capacity at a Glance
FC Laser combines large cutting beds, high-power fibre laser technology and integrated manufacturing services to support demanding sheet metal and plate requirements.
- Sheet laser cutting up to 6,200 x 2,500 mm
- 12kW Bystronic ByStar fibre laser technology
- Mild steel up to 25 mm
- Stainless steel and aluminium up to 30 mm
- Copper up to 15 mm and brass up to 12 mm
- Automated 24/7 production for repeat manufacturing requirements
- CNC folding, welding, powder coating and assembly available alongside cutting
- UK-wide delivery
Large-Format Fibre Laser Cutting
Standard laser cutting formats are not always suitable for larger panels, plates or components.
FC Laser operates fibre laser cutting beds ranging from 3,000 x 1,500 mm up to 6,200 x 2,500 mm, allowing us to process larger sheets and components while maintaining high cutting accuracy and production efficiency.
This additional capacity is suitable for projects involving:
Processing larger sheets can also help manufacturers design components around their actual production requirements rather than being unnecessarily restricted by smaller cutting bed dimensions.
Thick-Plate Laser Cutting Capabilities
Our 12kW fibre laser cutting systems support a broad range of material types and thicknesses for sheet metal and thick-plate applications.
Mild Steel Laser Cutting
Up to 25 mm
Suitable for a wide variety of structural, engineering, manufacturing and fabricated components.
Stainless Steel Plate Laser Cutting
Up to 30 mm
High-powered fibre laser technology allows FC Laser to process thicker stainless steel for demanding manufacturing requirements.
Aluminium Laser Cutting
Up to 30 mm
Our fibre laser systems support both large-format and thicker aluminium components where lightweight, corrosion-resistant material is required.
Copper Laser Cutting
Up to 15 mm
FC Laser can process copper components across a range of manufacturing applications.
Brass Laser Cutting
Up to 12 mm
Precision fibre laser cutting supports accurate brass components and profiles across a range of production requirements.
Why 12kW Fibre Laser Technology Matters
Higher-powered metal laser cutting technology allows thicker and larger materials to be processed efficiently while maintaining the precision, consistency and cut quality required for modern manufacturing.
FC Laser's 12kW Bystronic ByStar systems provide:
High cutting dynamics across thin and thick materials
Consistent cutting performance
Intelligent sensor technology for improved accuracy
Reduced secondary finishing requirements where applicable
Fast processing speeds
Cleaner cut quality
Efficient processing across larger sheets and plates
The systems also incorporate advanced cutting technologies including BeamShaper, Spot Control, Detection Eye and automatic nozzle changing to support stable, efficient production across varying material requirements.
Advanced Thick-Plate Cutting with BeamShaper
BeamShaper allows the laser beam profile to be adjusted for thick steel plate with varying material characteristics.
This technology supports improved cut-surface quality and increased processing efficiency when sheet metal laser cutting thicker steel materials, helping FC Laser maintain consistent results across demanding plate applications.
Combined with the power of the 12kW ByStar fibre laser, this provides greater flexibility across both standard sheet metal and heavier plate requirements.
From Drawing to Large-Format Production
Every project starts with an understanding of the component, material and production requirements.
Large-Format Cutting for Repeat Production
Large components and thicker materials are not limited to one-off manufacturing.
FC Laser’s automated material storage system feeds and unloads two 12kW fibre laser cutting machines, supporting continuous 24/7 production and efficient material flow across repeat manufacturing requirements.
The system houses 84 storage units across seven bays with 12 cassettes per bay, reducing manual material handling while helping maintain consistent production performance.
For customers requiring scheduled or repeat manufacturing, explore our dedicated automated laser cutting for repeat production capabilities.
Typical Large-Format & Thick-Plate Applications
Large-format and thick-plate metal laser cutting can support components across a broad range of industrial and manufacturing environments.
Architectural & Structural Steelwork
Large plates, structural components, brackets, panels and fabricated parts requiring sheet metal laser cutting for accurate profiles and consistent dimensions.
Agricultural Equipment
Sheet metal and plate components for agricultural machinery, equipment and associated fabricated assemblies.
Conveyors & Material Handling
Panels, frames, brackets, supports and components used within conveyor and material-handling systems.
Energy & Infrastructure
Laser-cut metal components, mounting structures, panels and fabricated parts for energy and infrastructure requirements.
Industrial Machinery
Large or heavier-duty components used within machinery, equipment, frames and fabricated assemblies.
From Laser Cutting to Finished Components
Large-format laser cutting is often only the first stage of the manufacturing process. FC Laser provides complementary manufacturing services that allow components to progress from cutting through subsequent production stages with one experienced supplier.
Assembly
- Dedicated assembly areas
- Full assembly to finished product
- Suitable for small batches or large production runs
- Part of a complete end-to-end manufacturing service
CNC Folding
- 7 × CNC press brakes
- Up to 4 m in length
- Up to 320 tonnes
- 24/7 folding
- Capacity: 2250 hrs per month
Design Services
- 2D & 3D CAD/CAM software
- Experienced technical & CAD team
- Customer support from initial concept, design & manufacture
Powder Coating
- State-of-the-art fully automated powder coating line
- High volume
- Semi-energy manual powder coating line
- Small batch & quantity work
Total Fulfilment Solutions
- Complete service from design through to delivery
- Simplified supply chain with all manufacturing processes managed in one location
- Quick turnaround and Reduced lead times
- Quality control at every stage of production
- Dedicated account and order management
- Finished products packaged and delivered to customer specifications
Tube Laser Cutting
- 2 × fibre tube lasers
- Tube box section up to 150 mm in diameter
- Mild steel, stainless steel, aluminium
- 24/7 cutting
- Capacity: 1200 hrs cutting per month
Welding & Fabrication
- MIG / TIG / Spot welding
- Steel, stainless, aluminium, mild steel
- Capacity: 700 hrs per month
- Fully welded frames & assemblies
- Design & fabrication
- Single bespoke fabrication
- Volume production
Why Choose FC Laser for Large-Format & Thick-Plate Cutting?
FC Laser combines large-format cutting beds up to 6,200 x 2,500 mm, 12kW fibre laser technology and material thicknesses up to 30 mm with automated production and complementary fabrication services.
This allows larger or more demanding components to move from laser cutting through folding, welding, finishing and assembly while helping reduce the complexity of coordinating multiple manufacturing suppliers.
Supporting UK Manufacturers Across Multiple Sectors
Our large-format and thick-plate laser cutting capabilities support manufacturers, engineers, fabricators, OEMs and procurement teams across the UK.
FC Laser regularly supports requirements across sectors including:
Complete Fibre Laser Cutting Capabilities
Not every project requires maximum sheet dimensions or thicker plate.
FC Laser’s wider fibre laser cutting service supports everything from prototypes and precision sheet metal components through to large-format parts and repeat high-volume production.
Request a Large-Format Laser Cutting Quote
Need larger sheets, thicker material or a laser cutting supplier capable of supporting more demanding production requirements?
Send our technical team your drawings, material specification, thickness, quantities and required delivery date for review.
FAQs
What is the maximum sheet size FC Laser can laser cut?
FC Laser operates large-format fibre laser cutting beds ranging from 3,000 x 1,500 mm up to 6,200 x 2,500 mm, allowing us to support larger sheets, plates and components.
What material thicknesses can you laser cut?
Our 12kW Bystronic ByStar fibre lasers can cut mild steel up to 25 mm, stainless steel and aluminium up to 30 mm, copper up to 15 mm and brass up to 12 mm.
What drawings do I need to provide for a laser cutting quote?
You can send CAD files, technical drawings or component specifications to our team for review. Include the required material, thickness, quantity and delivery requirements where possible.
Can you support one-off parts and larger production batches?
Yes. FC Laser supports requirements ranging from prototypes and one-off components through to repeat and higher-volume manufacturing using our automated fibre laser cutting systems.
Do you provide large-format laser cutting across the UK?
Yes. FC Laser supports manufacturers, engineers and procurement teams across the UK, with completed components available for UK-wide delivery or collection.